Watching others switch to a different static mixer for their industrial processing needs, you might wonder. If this could also be the right solution for you.

Before you make up your mind.  Know precisely what these mixers are. And how they differ from the previous varieties. For consistent mixing of the fluids without any moving parts.

With a static gas mixer, you can also mix gas streams or disperse gas into a liquid. They come with specialized abilities that can be used to blend immiscible liquids as well.

As long as you choose the right device based on the function, the material, and dimensions. It will carry out tasks with seamless efficiency. Most static mixers have the size in the range of 6mm to 6 meters in diameter.

Common applications of a static mixer in various industrial plants

In adhesive manufacturing, a static mixer is the best choice. For the mixing of nozzles for two-component adhesives and sealants, like epoxy. Custody transfer static mixer is a popular device in oil and gas markets to solve sampling and mixing problems.

Other common uses of static mixers are in wastewater treatment. Where static wafer mixer is one of the preferred equipment for mixing, chemical processing and refinery market like in bitumen processing, polymer production, etc.

Motionless static mixer can solve a series of problems for manufacturing plant owners

Triple Action Static Mixer

Its high mixing efficiency and short mixing length are solving a wide array of problems in industries. These are built to be used when an additive is already introduced to the main pipeline flow upstream. These motionless static mixers are supplied with two to four mixing elements.

Three types of distinct mixing occur with the device:

Two by Two Division

The technology used in the triple action motionless mixers allows for million of divisions and re-combinations of the process stream. With a number of elements placed at right angles to each other. Therefore every element doubles the number of previous divisions. Thus making the process more effective.

Back Mixing and Counter-Rotating Vortices 

The earlier designs of the static mixer were unable to prevent the streaming or tunneling effects under turbulent flow. However, this one completely eliminates such effects by producing elliptical vortices rotating in opposite directions.

Another reason why triple action static mixer functions with higher efficiency than the rest, is its back-mixing ability. It occurs due to the orbiting of material in the vortex. From the backside of an element before it continues downstream.

Cross Current Mixing

A triple action mixer randomizes the distribution of material. Through the special cavities by using direct stream impingement. This way, it enhances the two-by-two division for more efficient mixing.