Metal Alloy & Stainless Steel Static Mixer

There are a variety of different steels, grades, and alloys that static mixers can be constructed of. Komax custom designs Stainless Steel, Carbon Steel, and Exotic Alloy Inline Static Mixers sized from ½” to 60” diameters. These static mixers include the required number of mixing elements per application and can be welded in place or in a removable assembly for easy cleaning/maintenance. The mixers are typically built per ASME B31.3, ASME B31.4, ASME B31.1, and ASME Section VIII DIV 1 and have end connections to suit your typical process connections. Contact us today to learn more about our custom metal alloy and Stainless Steel static mixers.

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Industries

  • WasteWater/Water
  • Industrial
  • Food & Beverage
  • Chemical
  • Oil Sands/Mining
  • Oil/Gas Petrochemical
  • Biofuel
  • Pulp and Paper

TYPICAL APPLICATIONS

  • coagulant
  • DI water
  • caustic
  • akalyne water
  • Naphthalene
  • natural gas
  • scrubber purge water
  • chemical solution
  • produced water
  • ethanol
  • pulp stock
  • surfactant
  • ozone
  • ozonated water
  • filtered water
  • NaOH
  • polymer
  • 50% NaOH polymer
  • sodium permanganate
  • potassium permanganate
  • sodium hypochlorite
  • aqueous chemicals
  • alum
  • chlorine
  • aluminum sulphate
  • CO2 gas
  • antiscalant
  • flocculant
  • Dimer Alcohol
  • hydrogen

End Connections & Available Custom Options

Flanged Ends: Flanged end connections allow for easy mounting of the static mixer into the process pipeline. As a general standard, metal static mixers have raised face flanges per ASME B16.5 or ASME B16.47 (for sizes larger than 24”) standards. Komax can also fabricate mixers to contain DIN (metric) flanges as well.

Threaded Ends: Komax Systems offers male and female NPT end connections on static mixers as required.

Weld Prep Ends: For custom configuration Komax Systems offers weld prep end connections on static mixers.

Injection Port/Quill: An injection port or quill can be added to the static mixer to allow for an additive stream to be injected directly into the static mixer with desired connection type.

Removable mixing elements: Stainless and alloy removable mixing elements are available for cleaning, debris removal or inspection purposes as necessary in the process pipeline.

Flow Straightener: A Flow straightener is built into each static mixer assembly to eliminate any downstream centrifugal effects or swirl allowing sensing probes to be located directly downstream of the unit.

*All static mixers are custom made; end connection type can be made per customer request.

Materials & Sizing

Diameter: 1/2″ – 60″

Standard Metals: Stainless Steel 316, Carbon Steel, Killed Carbon Steel, Low Temp Carbon Steel, Ductile Iron

Exotic Metals: Chromalloy, Alloy 20, Monel 400, Super Duplex 2507

Pipe Schedule: Schedule 10-40

Mixing Element Design:

Triple Action Mixing Elements –

The Komax Triple Action Mixer provides the highest level of mixing of any static mixer by providing Tow by Two Division, Cross Current/Impingement mixing and Back Mixing which produces highly efficient mixing in a short lay length with low pressure losses.

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Non-clogging (Hi-Pass) Mixing Elements Set of mixing elements placed on opposite side to allow wall-to-wall radial transfer of sludge and debris with no clogging or build up as it offers a wider opening in the center if the static mixer allowing bigger particles to pass through.

Metal Alloy & Stainless Steel Static Mixer Sizing Table:

A Series

L Overall Length (Inches)
Line Size 2 Elements 3 Elements 4 Elements 5 Elements L2 (Inch) Side Port Size(Inch)
3/4″ 6 7 8 9 3 1/4
1″ 7 8 9 11 3 1/4
1 1/2″ 9 11 13 16 3 1/2
2″ 11 13 16 19 3 3/4
2 1/2″ 13 16 19 22 3 1/2 1
3″ 15 19 22 28 4 1 1/2
4″ 19 24 29 32 4 1/2 1 1/2
6″ 22 30 37 46 5 1 1/2
8″ 28 38 48 58 5 1/2 2
10″ 34 48 60 72 6 2
12″ 40 56 70 84 6 2

M Series

L Overall Length (Inches) Shipping Wt. LBS
Line Size 2 Elements 3 Elements 4 Elements 5 Elements 6 Elements 8 Elements 2 Elements 3 Elements 4 Elements 5 Elements 6 Elements 8 Elements
3/4″ 3 4 5 6 7 9 5 6 7 8 9 11
1 4 5 6 8 9 12 6 7 8 10 11 14
1 1/2 5 7 9 12 14 18 8 9 10 14 16 20
2 7 9 13 15 18 24 14 15 16 18 20 24
2 1/2 8 11 14 18 21 28 21 23 25 27 29 33
3 9 13 16 22 27 35 27 29 33 39 43 51
4 11 16 21 26 32 42 43 49 55 62 70 86
6 16 24 31 38 46 60 78 93 110 130 150 186
8 21 31 41 50 60 80 132 163 195 245 280 355
10 26 39 52 64 76 100 213 267 326 410 476 592
12 32 47 62 76 90 120 330 405 519 633 729 906

Downloadable Information:

a series full stainless steel static mixer

a series front static mixer

a series back

m series full

m series front

m series back

Triple Action Static Mixer