Metal Alloy & Stainless Steel Static Mixer

There are a variety of different steels, grades, and alloys that static mixers can be constructed of. Komax custom designs Carbon Steel, and Exotic Alloy Inline, and Stainless Steel Static Mixer sized from ½” to 60” diameters. Metallic alloys, such as Stainless Steel, Hastelloy®, Inconel®, or Titanium, are excellent for the corrosion resistance properties and can withstand some of the most harsh process environments.

Unique process applications will determine the sufficient material of construction for the custom static mixer. As each process is unique to each application/customer, Komax Systems does not recommend the materials of construction and lets the customer choose the material of construction the mixers are to be made of. These static mixers include the required number of mixing elements per application and can be welded in place or in a removable assembly for easy cleaning/maintenance. The mixers are typically built per ASME B31.3, ASME B31.4, ASME B31.1, and ASME Section VIII DIV 1, but can also manufacture per specific project/customer specifications. They also have end connections to suit your typical process connections. Contact us today to learn more about our custom metal alloy and stainless steel static mixer options.

The number of mixing elements is optimized per the desired mixing application outcome. Depending on specific fluid, application, or the required process, mixing length will be used to calculate the sufficient number of elements needed.

Category: Static Mixers

Industries

WasteWater/Water
Industrial
Food & Beverage
Chemical
Oil Sands/Mining
Oil/Gas Petrochemical
Biofuel
Pulp and Paper

TYPICAL APPLICATIONS

coagulant
DI water
caustic
akalyne water
Naphthalene
natural gas
scrubber purge water
chemical solution
produced water
ethanol
pulp stock
surfactant
ozone
ozonated water
filtered water
NaOH
polymer
50% NaOH polymer
sodium permanganate
potassium permanganate
sodium hypochlorite
aqueous chemicals
alum
chlorine
aluminum sulphate
CO2 gas
antiscalant
flocculant
Dimer Alcohol
hydrogen

End Connections & Available Custom Options

Flanged Ends: Flanged end connections allow for easy mounting of the static mixer into the process pipeline. As a general standard, metal static mixers have raised face flanges per ASME B16.5 or ASME B16.47 (for sizes larger than 24”) standards. Komax can also fabricate mixers to contain DIN (metric) flanges as well.

Threaded Ends: Komax Systems specifically offers male and female NPT end connections on static mixers as required.

Weld Prep Ends: For custom configuration, Komax Systems offers weld prep end connections on static mixers.

Injection Port/Quill: An injection port or quill can be added to the static mixer to allow for an additive stream to be injected directly into the static mixer with desired connection type.

Removable mixing elements: Stainless and alloy removable mixing elements are available for cleaning, debris removal or inspection purposes as necessary in the process pipeline.

Flow Straightener: A Flow straightener is built into each static mixer assembly to eliminate any downstream centrifugal effects or swirl allowing sensing probes to be located directly downstream of the unit.

*All static mixers are custom made; end connection type can be made per customer request.

Materials & Sizing

Diameter: 1/2″ – 60″

Standard Metals: Stainless Steel 316, Carbon Steel, Killed Carbon Steel, Low Temp Carbon Steel, Ductile Iron

Exotic Metals: Titanium Inline, Titanium Grade 2, Duplex 2205, Hastelloy C276, 600 Alloy, SA335 P11

Pipe Schedule: Schedule 10-40

Mixing Element Design:

Triple Action Mixing Elements –

The Komax Triple Action Mixer provides the highest level of mixing of any static mixer by providing Tow by Two Division, Cross Current/Impingement mixing and Back Mixing which produces highly efficient mixing in a short lay length with low pressure losses.

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Non-clogging (Hi-Pass) Mixing Elements Set of mixing elements placed on opposite side to allow wall-to-wall radial transfer of sludge and debris with no clogging or build up as it offers a wider opening in the center if the static mixer allowing bigger particles to pass through.

Metal Alloy & Stainless Steel Static Mixer Sizing Table:

A Series

L Overall Length (Inches)
Line Size	2 Elements	3 Elements	4 Elements	5 Elements	L2 (Inch)	Side Port Size(Inch)
3/4″	6	7	8	9	3	1/4
1″	7	8	9	11	3	1/4
1 1/2″	9	11	13	16	3	1/2
2″	11	13	16	19	3	3/4
2 1/2″	13	16	19	22	3 1/2	1
3″	15	19	22	28	4	1 1/2
4″	19	24	29	32	4 1/2	1 1/2
6″	22	30	37	46	5	1 1/2
8″	28	38	48	58	5 1/2	2
10″	34	48	60	72	6	2
12″	40	56	70	84	6	2

M Series

L Overall Length (Inches)							Shipping Wt. LBS
Line Size	2 Elements	3 Elements	4 Elements	5 Elements	6 Elements	8 Elements	2 Elements	3 Elements	4 Elements	5 Elements	6 Elements	8 Elements
3/4″	3	4	5	6	7	9	5	6	7	8	9	11
1	4	5	6	8	9	12	6	7	8	10	11	14
1 1/2	5	7	9	12	14	18	8	9	10	14	16	20
2	7	9	13	15	18	24	14	15	16	18	20	24
2 1/2	8	11	14	18	21	28	21	23	25	27	29	33
3	9	13	16	22	27	35	27	29	33	39	43	51
4	11	16	21	26	32	42	43	49	55	62	70	86
6	16	24	31	38	46	60	78	93	110	130	150	186
8	21	31	41	50	60	80	132	163	195	245	280	355
10	26	39	52	64	76	100	213	267	326	410	476	592
12	32	47	62	76	90	120	330	405	519	633	729	906