There are so many static mixers available on the market today.  It is extremely difficult to know which is the right one to fit your industrial and commercial needs.

The Basics of a Static Mixer

A static mixer is also a motionless mixer.  Since it has no moving parts and a series of internal elements within a tube.  They use it to effectively mix liquids and create a uniform mixture.  A static mixer eliminates air from getting into the mixture, which can affect liquids from bonding.

Industry Specific Needs

Each industry will need a different type of static mixer. Based on the specific needs and the consistency of the mixture.  It also might be more to move from a hand mixing system to a static mixer.  Static mixers are able to dispense higher volumes of liquids. And time-controlled shots being added in.

They use static mixers in mixing liquids, gases, and even solids.  Motionless static mixers can also work with reaction chemicals, slurries, particulate solids, dry powders, thermoplastic pellets, emulsification, and emulsion breaking.  For each of these types of materials being mixed, you need a different type of static mixer.

Wastewater treatment facilities, chemical processing, petro chemical, crude oil sampling, pollution control, power generation, agriculture, and food processing.  While they all use a static mixer, the specifics are different.

Construction of Mixer

They construct them out of a variety of materials from carbon steel, 2316 stainless steel, PVC, and fiberglass.

Pipe sizes can be anywhere from ¾ inches to over 6 feet.  They will base the mixer length on the number of elements and how thorough the mixing needs to be.

Variables

Temperature and humidity can have a significant impact on the chemical and physical reaction processes.  Therefore, it is a variable that needs to be taken into consideration.

Custom Static Mixer

In some situations, you may need to work directly with the manufacturer.  This way you can get a custom mixer in order to get exactly what you need.  If that is the case, then you will need to provide the manufacturer with specific information.

• Details of the materials that you will be using the mixer for.
• Density and viscosity of the materials
• You may need to give an operating temperature and pressure required
• Materials that need to be used for the construction of the mixer

Selection Process

A static mixer is an essential part of the processing system.  Which makes the selection process instrumental.  Choosing a device with the correct configurations should be taken seriously.  Which is why working with a company that has extensive knowledge in the static mixing technology will be of the utmost importance.