We all know that the right equipment makes all the difference to production value. One tool that is of high value to manufacturing units is a static mixer. It is really beyond words how vital this took is to countless industries and businesses.
Also called motionless mixers or inline mixers, this is used for mixing two liquids or gases into a homogeneous blend. Static mixers have no moving parts and do not consume electricity, so they offer greater mixing control and less wastage of materials. This results in greater savings on production and material costs.
Static mixers are quite popular today, and an extensive selection is often produced by various manufacturers. All static mixer manufacturers aim to provide you with the best quality, most affordable prices, and the highest efficiency. But as a customer, how do you choose the best?
The fate of your mixing project often depends on the right static mixer. Only the right mixer helps the materials get properly mixed and have the desired flow rate and the right pressure drop.
When materials aren’t properly blended, the mixture turns out to be sloppy and usually has a slower set time. It is difficult to know from beforehand which is the right mixer for you, but the following steps should help you make the best choice.
Consider your mixing method: When determining the right static mixer for your manufacturing unit, you must be aware of the mixing method that you use. Besides the type of materials used, the mixing method also plays a part in helping you choose the right mixer for your needs, depending upon the pressure limitation, the desired flow rate, and the retained volume.
Consider the materials used: It must be remembered that the static mixer is not right for mixing all types of materials. What materials you are mixing will definitely go into determining the right type of static mixer.
Are you working with food colorants? Adhesives? Plastics? Each material is different from one another and requires a different type of mixer. Consider the materials you work with before choosing a static mixer.
Viscosity and desired flow rate: The third factor in choosing a static mixer is the viscosity of the materials. When the material is thinner, they will require a smaller diameter, and if they are thicker, they will need a bigger diameter for a uniform blend.
Komax static mixers are used by a wide range of industries. For the last 40 years, the standard of Komax has been unshakeable. Simply consider these three factors to make the choice easier.