Any process-manufacturing setup relies hugely on the utilization of right set of tools and equipment that are employed in production.  Static mixer has a key utility in an extensive range of industries, such as, petroleum, chemical, plastics, food, polymer, pharmaceuticals, etc.

But when you set out to purchase a static mixture there are several configurations and different types to choose from.

You can’t go generic while purchasing a static mixer because it may not serve the purpose it is meant for. You must consider what type of fluids and material do you need to process.

Figure out the right motionless static mixer for your need

Do you require the mixer for mixing elements of two different kinds, like, solids and liquids, or of the same kind, liquid to liquid or gas to gas?

Once you decide on that, next, measurement of various factors, like, density, viscosity, and flow-rates of the material to be blended will help you determine what sort of static or in-line mixture you should order.

Static mixtures are ideal for the mixing of different liquids or for the dispersion of a gas in liquid. However, such mixers maybe ineffective when you require mixing solids. Or creating fine emulsions or suspensions and you will need inline mixers.

So, the material type is one of the main criteria to determine the type of mixture that would fulfill your needs. The other being the type of manufacturing facility you have.

Going for a custom design that is compatible with your process

The measurement of the pipe, permitted pressure drop, the design type, and the injector requirement all these details should be considered. Especially, when you order a custom built static mixer for your production facility.

For high mixing efficiency with short mixing length you can opt for triple action static mixture.

If you are looking for a low-cost and high efficiency solution for your mixing needs, CPS static mixture can do the job for you. This can save up-to 90% of the energy for you as it often works solely with gravity.

Evidently, functional differences and features could also guide you on which mixture to go with.

A-series inline mixers are best to eliminate any downstream centrifugal effects with additive port already included. M-series are popular when additives are already in the main flow and you need triple action mixing.

It is immensely important to consider all those traits and fundamental differences between various types of mixers. Especially, when you are looking forward to expanding your production or upgrade your equipment.