Direct Injection Steam Heating Systems
Custom Steam Heater
The Komax Direct Injection Steam Heaters are made per specification in sizes from 2” to 24”. They are used to directly inject saturated steam in order to heat and maintain water like products to/at a certain temperature, dependent of the process requirement, using the Komax patented Equalizer® Mixing module which is composed of six mixing chambers equal in diameter.
Equalizer Mixing Module
The Komax Equalizer® Mixing Module consists of six mixing chambers installed with Komax’ helical mixing elements that allow contacting of the steam and product to be heated (i.e. water). These elements will then divide and recombine the process flow to form multiple impingent blending zones that produce high turbulence and small steam bubble sizes for a more uniform temperature output with no vibration, no water hammer, and no excessive noise.
Technical Specifications and Available Options for Direct Injection Steam Heaters
End Connections & Available Custom Options
- Flanged Ends: Flanged End connections are available for all pipe steam heaters, sizes from 2” to 24”. They allow an easy mounting of the heater directly in the line of the product to be heated.
- Threaded Ends: Komax Systems offers male and/or female NPT/BSPT end connections.
- Weld Prep Ends: For custom configuration, the heater can also be provided with weld prep end connections.
*All static mixers are custom made; end connection type can be made per customer’s request/needs.
Available Materials and Sizes
- Diameter: 2″ – 24″
- Standard Metals: Stainless Steel
- Exotic Metals: Titanium Inline, Titanium Grade 2, Duplex 2205, Hastelloy C276, 600 Alloy, SA335 P11
- Pipe Schedule: Schedule 10-40
Direct Injection Steam Heater Sizing Table
|Line Size||Port Size*||Equalizer Size||Overall Length||Shipping Wt. LBS|
|1 1/2″||0.5″-0.75″||1 1/2″||8″||4||5||15|
|*Port sizes are estimated. Sizes may change based on steam demand requirement or customer requirement|
|** Lengths are estimated. Lengths may change based on connection type, customer requirement, or steam demand requirement.|
Additional Product Details
Our Custom Product Process
Getting a Komax Systems product for your industrial process is simple! To get started, get in contact with us! Give us a call or submit a quote via our website to get your quote started.
Once we receive your request and the information associated with your process one of our sales engineers will reach out to make sure we've got all of the information needed to properly develop your quote. With all the correct information, our sales engineers can populate a unique quote specific to your custom design and your process' needs. Once the quote is finalized it is then paired with a drawing mock-up of your unit to make sure the specifications are to your liking and perfect for your system.
As soon as the quote and drawing are approved your unit is then off to fabrication. While your unit is being manufactured you are kept up to date on its progress and you will be notified once your new Komax Systems product is on its way to you!
Submit Your Request
Fill our out easy online form and get in touch with us!
Talk With Our Experts & Get a Quote!
Our experts will fine tune your quote to meet your projects specifications.
Get a Custom Design of Your Product
Get a sense of what your product will look like and how it will fit into your system.
Fabrication and Shipment of Your Order
Once approved we have the unit manufactured and shipped off to you!