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CIP Certified Sanitary Static Mixer

Custom Static Mixer

Unique to the food and beverage industry or any industry that requires CIP (Clean In Place) within their process pipeline, the Komax Sanitary Static Mixer is a perfect fit. These Stainless Steel Static Mixers are electropolished and can come as one unit with removable elements for easy cleaning. There are a wide variety of food and beverage applications from “solid” materials such as margarine, tomato pastes, Ketchup & Condiments, Mayonnaise, Jams & Jellies, Yogurt, fruit concentrate & Dairy Products to viscous liquids like syrups, peanut butter, batter, waffle batter, French fry batter, and light fluids similar to soft drink products, beer, vodka, vegetable oil, soybean oil, clear fat, flavor, and coloring. Flavoring and fruit additives can be mixed with a high level of consistency into the yogurt with no tank-settling issues.

By incorporating sanitary hygienic and CIP-certified static mixers and metering pumps to blend various liquids, the mixing process can be carried out in a continuous or semi-continuous (batch) basis, including automated production.

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Typical Applications

  • Margarine
  • Tomato Pastes
  • Ketchup & Condiments
  • Mayonnaise
  • Jams & Jellis
  • Fruit Concentrate
  • Dairy Products
  • Syrups
  • Peanut Butter
  • Batter
  • Soft Drink Products
  • Beer
  • Vodka
  • Vegetable Oil
  • Soybean Oil
  • Clear fat
  • Flavor & Coloring
  • Waffle Batter
  • Chocolate Chips
  • Skim Milk

Product Benefits

Triple Action Mixing Elements

The Komax Triple Action Mixer provides the highest level of mixing of any static mixer providing Two by Two Division, Cross Current/ Impingement mixing, and Back mixing, which produces very high mixing efficiency in a short lay length with low-pressure losses.

Technical Specifications And Available Options For Sanitary Static Mixers

End Connections & Available Custom Options

  • Tri Clamp Ferrules: Typically, Sanitary static mixers have Tri Clamp Ferrules explicitly for ease of installation.
  • Flanged Ends: Flanged end connections specifically allow for easy mounting of the static mixer into the process pipeline. Sanitary static mixers can be provided with flanged ends per ASME B16.5. Komax can also fabricate mixers to contain DIN (metric) flanges as well.
  • Threaded Ends: Komax Systems offers male and female NPT end connections on static mixers as required.
  • Weld Prep Ends: N/A
  • Injection Port/Quill: An injection port or quill can be added to the static mixer to allow for an additive stream to be injected directly into the static mixer with the desired connection type.
  • Removable mixing elements: Stainless and alloy removable mixing elements are available for cleaning, debris removal, or inspection purposes as necessary in the process pipeline.

*All static mixers are custom made; end connection type can be made per customer request.

Available Materials and Sizes

  • Diameter: 1″ – 6″
  • Standard Metals: Stainless Steel
  • Pipe Schedule: Schedule 10-40

Sanitary Static Mixer Sizing Table

Line Size Overall Length
# of Elements
  2 Elements 3 Elements 4 Elements 6 Elements 8 Elements 10 Elements 12 Elements
3/4″ 3″ 4″ 5″ 7″ 9″ 11″ 13″
1″ 3″ 5″ 6″ 8″ 10″ 12″ 14″
1 1/2″ 5″ 7″ 9″ 12″ 15″ 19″ 22″
2″ 7″ 9″ 11″ 16″ 21″ 25″ 30″
2 1/2″ 8″ 11″ 14″ 20″ 26″ 31″ 38″
3″ 10″ 14″ 17″ 25″ 32″ 39″ 46″
4″ 13″ 18″ 23″ 33″ 42″ 51″ 61″
6″ 20″ 27″ 35″ 49″ 64″ 78″ 93″

Additional Product Details

If your process is a non-batch-based process requiring consistent mixing within your system a static mixer may be right for you and your project. That being said, the best way to know if a static mixer is a right match for you is by getting in contact with our sales engineers who are expertly trained on the subject! Get your free quote today!
By having very specifically placed and pitched triple-action elements within the body of the inline static mixer, the flow of the fluid that is desired to be mixed acts as the propellant allowing the mixer to achieve near perfect homogeneity without added energy as there are no moving parts within our patented mixers. 
Because static mixers do not move and use the kinetic energy that is already present they require no added electrical energy to be used leading to energy cost savings. Along with energy cost savings, the internal elements can be designed for easy removal so they can be cleaned and maintained without much hassle allowing the life span of the mixer to be elongated making the static mixer itself to be an excellent investment for the greater pipeline process. 
While there are a number of different styles of static mixer offerings here at Komax Systems, such as Channel mixers, sanitary mixers, and custody transfer mixers to name a few, the base purpose and function of our static mixers is the same. The mixer uses fixed triple-action elements within itself to take advantage of the already present inertia of the solution passing along the pipes to effectively and efficiently mix the product without requiring any movement or expending any excess energy. 

If your questions about our products are not answered here, get in touch with us for more information.

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Our Custom Product Process

Getting a Komax Systems product for your industrial process is simple! To get started, get in contact with us! Give us a call or submit a quote via our website to get your quote started. 

Once we receive your request and the information associated with your process one of our sales engineers will reach out to make sure we've got all of the information needed to properly develop your quote. With all the correct information, our sales engineers can populate a unique quote specific to your custom design and your process' needs. Once the quote is finalized it is then paired with a drawing mock-up of your unit to make sure the specifications are to your liking and perfect for your system. 

As soon as the quote and drawing are approved your unit is then off to fabrication. While your unit is being manufactured you are kept up to date on its progress and you will be notified once your new Komax Systems product is on its way to you!

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Our experts will fine tune your quote to meet your projects specifications.

Get a Custom Design of Your Product

Get a sense of what your product will look like and how it will fit into your system.

Fabrication and Shipment of Your Order

Once approved we have the unit manufactured and shipped off to you!

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