A sense of complacency is bound to develop when something is done the same way for a long time. The same is the case with conventional manufacturing facilities that have been conducting their operations in one specific way since the beginning.
The need to change or modify things is usually absent because things keep working in the same monotonous way.
However, this is less than ideal. The market is constantly changing, customer demands are changing, and to keep up with those demands, sticking to the old ways isn’t going to work.
On the flipside, the old-fashioned means will result in poor production value and rising manufacturing costs. One such instance is the use of large tank mixers. On the outside, there’s nothing wrong with using tank mixers because they get the job done.
But they are old fashioned, and not capable of providing the efficiency that a modern manufacturing facility of today requires.
This is one of the several reasons why static mixers are in high demand by modern manufacturing facilities. Static mixers, also called motionless mixers, have no moving parts and the force is supplied by an auxiliary pump.
They are much smaller than tank mixers, require little space, and are easy to use. Manufacturing facilities that use static mixers find that they are more efficient, and help in a number of ways. Komax static mixers are one of the best there is. Here are a few reasons why:
Quick mixing time: Since tank mixers are large in size, they cannot perform small mixing tasks. For proper mixing, tank mixers require a large amount of materials, and this process sometimes takes three to four days. This leads to a rise in production costs and time.
On the other hand, static mixers are efficient at smaller mixing tasks, because they blend the materials as they are extruded, drastically reducing production costs and mixing time.
Energy saving: Very few mixers run without electricity. Static mixers are one of them. But tank mixers aren’t motionless; they run on electricity. That is why when large amounts of materials are mixed over a long time, the production time and energy costs increase.
Static mixers don’t require electricity and are ideal for large mixing tasks without rising energy costs. In the age of tax cuts and the growing American economy this is a solid plus.
Easy to maintain: Anything big in size is hard to maintain. Tank mixers are no exception. They are large and cannot often be cleaned. Static mixers are smaller, can be easily cleaned, and have little maintenance costs.
The benefits of a static mixer over tank mixers are huge. When you get a Komax static mixer, you not only transform the way you operate but also save time and money.