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Desuperheater
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"Simplicity
is the ultimate sophistication."
Leonardo Da Vinci
1452 - 1519 |
Komax desuperheaters are based on a simple but
sophisticated design concept. The cooling water spray is directed
upstream from a patented mixing module called an "Equalizer".
The steam flow turns the spray water and flows with it through the
mixing module where steam and water meld together with very high
contacting efficiency. Conventional desuperheaters lack an effective
steam/water mixing system. Cooling water is directed down stream where
steam forces the water spray to form into a "rope" having a
small surface area and therefore low contacting efficiency. (Consider
what happens if a glass of water is thrown out of a car window when the
vehicle is moving at 60 mph - a typical steam velocity!)
Komax desuperheaters require no long length of pipe down stream and
no "mixing" elbow prior to the temperature probe as required
by conventional units
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The "Equalizer"
Module
- No moving parts
- Low pressure drop
- Short installation length
- High range ability
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DESUPERHEATER BREAKTHROUGH
Unlike conventional desuperheaters Komax units direct the water spray
upstream. The superheated high velocity steam reverses the water spray flow
pattern to send it back through a six chamber mixing module, the steam and water
converge to form a homogenous mixture with a uniform temperature profile within
5oF of saturation. Due to the instant mixing of the water and steam
the downstream temperature probe may be installed only one third the distance required by standard type desuperheaters.
Conventional desuperheaters spray water downstream in the form of tiny
droplets where they are encountered by steam traveling at 60 miles per hour or
more. No matter how the spray nozzle is directed downstream the water is
coalesced into a rope. To illustrate the point think what would
happen if one were to throw a glass of water out of a car traveling at high
speed.
Since ordinary desuperheaters lack any mixing module a long pipe length is
specified downstream to complete the contacting of water and steam. In addition
a "mixing elbow" is needed prior to the temperature probe. The pipe
and elbow can add to installation and layout costs.
Komax
internal mixing module containing six static mixers.

*Sizes from 2" to 48" in diameter*
Pressure Drop
This may be calculated from the expression Δ P = 0.0011Mē
/D4PA psi
M = steam flow rate in
lb/hr
D = pipe diameter in inches
PA = operating pressure in psia
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